Note.....corrected due to incorrect data.
I do not have heat problems with my car, desert heat or Gulf South heat, hours in stop and go at almost 100 degrees. If our cars had an inherent cooling issues as I and many others have stated we don't see them. That is not saying that the cooling system was designed for tracking tuned cars or 117 degree stop and go max A/C days. Many people complaining have highly modified cars, the stock radiator cannot support that kind of situation. I would be curious to see a poll on how many stock failures there has been. My car is tuned and has no issues on the MP215. I have run the "tail" numerous times on high 90's days with only two bars in the normal range, A/C on max. Is that the same as a track, no.....but it is harder than most will be driven. Cruised in the 90 mph area for hours in the Dakota's last summer, normal temps on high 90's heat.
A quick check shows the ST radiator is unique to ST's, no surprise there. So 20,000 on the road in the US alone, plus what you have in the rest of the world and no recalls or TSB's. Poor design, mass failures? Don't think so. Some normal failures, sure. But the only failed radiators were changed under warranty from what I am reading. Why is it every time someone has a problem Chicken Little's come out with their doom and gloom? Reminds me of the idiot light recall, the hair on fire reaction was actually entertaining but I am still waiting for all the people that have a bad head from the recall issues to chime in but....crickets. Not to mention the lawsuits threatened. Why would normal rational intelligent people understand their will always defects in in products and in the labor of building a device like a car with many thousands of bits and pieces.
Most parts and assemblies are specified with a MTBF rating. The Mean Time Between Failure (MTBF) on the ST radiator is unknown and something Ford would not disclose anyway. If we use an example of say 2,000,000 miles MTBF and we have an estimated 200,000 cars in the world . If we say 5 miles of driving a day would work out to (200,000 X 5 X 30= 30,000,000 miles per month or 15 failures per month) An expected failure rate of 180 per year. I pulled these MTBF numbers out of the air to illustrate failure rates. The actual sales numbers on the ST's I have found is approximately 20K in the US from Ford sales records and 100K in the UK per registration there. So I am guessing the rest of the world would be at least 80K. I will use 200K for the example.
This would also mean you have a 99.94% chance this WILL NOT happen to you, or .06% it will. And I will bet the guess of a MTBF of 2,000,000 miles is probably low. in over 40 years of driving I have never had a defective radiator and had 300K miles on just one of the many cars I have owned. Also keep in mind only about 2% of US ST owners belong to this forum so what you see here is a very small sample of owners and they are more are likely to have modified cars. The sky is not falling unless you are in a very, very, very small group.