It is safe to assume that the issue is a failing thermostat or are y'all saying that the stock cooling system has a design flaw and will allow the car to overheat even when all parts are in spec??
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IMO, the stock cooling system is adequate for most driving situations as long as you keep the stock intercooler in place. I ran mine when it was mostly stock in a local PDX (Performance Driving Experience). It was about an 80 degree day, sunny. The track was short, maybe 1-1.5 miles in length. I ran four 20 min sessions and only got into high temp range on my last run. I got the temp dummy light and did a cool down run. Temp light went away and I finished out the day.
I believe the cooling issues are more prone to happen after upgrading to a bar and plate intercooler, which is great for charge temps but blocks more air trying to get to the bottom portion of the radiator. When ambient temps are 90+ and your driving hard you start hitting those high temps much sooner. Thats likely why the Mountune intercooler is tube and fin; it is meant to work with the stock cooling system without compromising it but it's not as efficient as the bar and plate at dropping charge temps.
That being said, the stock radiator is laughably small. I didn't fully appreciate that until I removed it. I have not changed my thermostat; the radiator upgrade fixed the cooling issue to my satisfaction.
I moved to TX from MN last July and after driving my car in traffic in 100+ degree weather my cooling system couldn't keep up and it was necessary to address the cooling issue. It's no fun driving in that heat with the windows down and the heater on full blast just to keep from overheating [emoji29]
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