I think the bottom line here is that you need to make that measurement to determine whether you need shims or not. Too much play is bad but so is being too tight if you put too many shims in. Not too sure why the instructions don't indicate this step with regards to measurement, maybe they don't expect very many DIY's to do this job. My mechanic at my Ford dealer whom is Ford certified to work on transmissions and engines said the pre-load
bearing measurement procedure is absolutely necessary and so did the contact at Ford Performance. With my install the 0.5mm shim was used.
In my opinion it is very bad advise to tell someone they don't need shims as part of this install just because the instruction don't say so, one should make the necessary measurement then determine if they need shims or not.
I never said you were wrong or that you didn't need it. If someone measured it and found that it was necessary... great. Not everyone can afford to pay someone to install the differential, some people like to do their own work, etc.
Yes they
should be measured, you
should also replace all of those throw away bolts,
should not tune the car,
should not install a short shift adapter,
should not do a million things that we do. Also its a Ford Racing installation guide, if they assumed that a Ford Technician was doing the job and they would know to shim it or that it indeed
needed to be, they would have referenced the necessary step in the FSM.
It comes down to how willing you are to replace the part again sooner rather than later, or if you are capable of having the car down while you repair it. Being that we do our own work and have 2 spare cars, if any of the transmissions blow up from not being shimmed, so be it. If it were bad enough (the pre-load), it would make awful noise as the bearings failed while we drove it.
I'm not saying you should or should not do it, I did not. I do not believe it is necessary on mechanical diffs, the transmission tech at our shop agreed and has done more than a few Focus / Fiesta LSD installs. Some need it, some don't. Makes you wonder why they aren't shimmed stock though.... (though I've heard some are).