Long time lurker here but I guess I'm part of the club now. It died on me a last week when I switched from the lower vent to the front vent setting. At first no air was blowing out then after I few minutes the loud clicking sound started. I went to the dealer for an oil change and mentioned this. They wanted to charge $115 for a diagnostic plus $186 CAD for parts and labour to replace it!!
I'm out of warranty so thank goodness for this thread. I ordered the part from Rockauto and will be buying myself a right angle ratchet driver set.
Is there any way we can put pressure on Ford to extend the warranty on this part?