• Sign Up! To view all forums and unlock additional cool features

    Welcome to the #1 Fiesta ST Forum and Fiesta ST community dedicated to Fiesta ST owners and enthusiasts. Register for an account, it's free and it's easy, so don't hesitate to join the Fiesta ST Forum today!


Feisty the "Family Car"

M-Sport fan

9000 Post Club
Messages
14,572
Likes
7,093
Location
Princeton, N.J.
Got serious and finally did a brake (and clutch) flush with ATE200 brake fluid. Added stainless lines while I was at it. There's a slight difference, but very subtle and could just as well be the new fluid rather than the brake lines. Ran 2 whole liters of fluid through the system.

Ended up buying a power bleeder, and making 4 of my own brake bleeder bottles with 1/4" silicone tubing, some juice bottles from work, some cheap 1/4" PVDF check valves, and some silicone bottle clip rings I found on ebay, with a little wire to hang them. Ended up being a huge help since to do it right, you need to bleed with Forscan.

My neighbor gave me some surplus surgical drapes that I cut up and put to good use here to keep from spilling brake fluid everywhere.

Word for the wise, if you do a pretty thorough brake flush by cycling the ABS unit, hook the car battery on a charger. The ABS unit draws a ton of current, and if the accessory voltage Forscan is seeing drops below 10V, it aborts the test. I'm glad I had the check valves in the bleeders, as the last flush stopped in the middle!
Have you driven it hard enough on the street to get into the ABS or the other nannies yet?

I ask since I am wondering if the called for need of a DOT4 LV fluid is all just total BS or not, and I would prefer to use the Typ200 over even the great, also long lasting like the Ate claims to be (but lower wet and dry boiling points, of course), Bosch LV fluid I used for the last (and first for this car) full brake/clutch fluid flush (but not with the Forscan cycling activation though, as the self employed, individual mechanic I went to did not have that program at all [:(]).

Of course, if you are going to do open track sessions you actually want all of the nannies as disabled as possible (yes, many of us even on the street want the same as well, it seems), so if the more viscous fluid somehow helps accomplish that by either defeating, or lessening them, all the better for that scenario.

Did you use the (factory manual suggested) reverse bleed flush method for the clutch, or a reservoir down flush method?
 


Last edited:

SteveS

1000 Post Club
Messages
1,504
Likes
1,794
Location
Osage Beach, MO, USA
Did you use OEM windshield trim or aftermarket? The aftermarket ones say they are made of ABS, which is a hard plastic usually, not rubbery.
 


OP
Dialcaliper

Dialcaliper

Senior Member
Messages
955
Likes
1,542
Location
San Francisco Bay Area
Thread Starter #163
Have you driven it hard enough on the street to get into the ABS or the other nannies yet?

I ask since I am wondering if the called for need of a DOT4 LV fluid is all just total BS or not, and I would prefer to use the Typ200 over even the great, also long lasting like the Ate claims to be (but lower wet and dry boiling points, of course), Bosch LV fluid I used for the last (and first for this car) full brake/clutch fluid flush (but not with the Forscan cycling activation though, as the self employed, individual mechanic I went to did not have that program at all [:(]).

Of course, if you are going to do open track sessions you actually want all of the nannies as disabled as possible (yes, many of us even on the street want the same as well, it seems), so if the more viscous fluid somehow helps accomplish that by either defeating, or lessening them, all the better for that scenario.

Did you use the (factory manual suggested) reverse bleed flush method for the clutch, or a reservoir down flush method?
I did take the car out and give it a good run on Friday dropping my daughter off at a camp, and have not gotten the brakes to fade. However, I do *always* drive with the ESC off, (but with the Cobb TC in the tune that just pulls timing). On the street I’m usually barely tickling the ABS, and you don’t brake that hard if you’re at all in proximity to the speed limit, especially on good tires. The torque vectoring hasn’t been a problem thus far.

I did finally book a trackday at Laguna Seca for April. So we’ll see how the brakes do then.

Low viscosity fluid may be easier on the ABS unit at very cold temperatures. That said, brake fluid loses viscosity at temperature just like motor oil, so if you’re actually pushing hard (like on the track), LV fluid might actually get too thin.

The difference between “normal” and LV fluid is 1400 vs 700 mm^2/s at -40C. But by -20C, normal viscosity fluid will have already dropped below 700. Room temp viscosity is in the 5-10mm^2/sec range. Min at 100C is 1.5. Fancy “race” fluids maintain 3+ viscosity at 100C.

So unless it gets shockingly cold where you are, it’s not a big deal. If you’re worried about it, you can use any DOT4 SL6 fluid, or even a DOT 5.1 fluid (cold viscosity 900, or 750 for “5.1 ESP”). In California, I’d say it pretty much doesn’t matter.

Its hard to find viscosity plots vs temp, but I found one to illustrate how sharply viscosity drops.

Source: https://tanikawayuka.co.jp/eng/advance/brakefluid/

Also - specs for various DOT fluids: https://wiki.anton-paar.com/us-en/automotive-brake-fluids/
 


Attachments

OP
Dialcaliper

Dialcaliper

Senior Member
Messages
955
Likes
1,542
Location
San Francisco Bay Area
Thread Starter #164
Did you use OEM windshield trim or aftermarket? The aftermarket ones say they are made of ABS, which is a hard plastic usually, not rubbery.
I managed to find a good deal on OEM Motorcraft trim pieces on eBay of all places. It seems like lots of dealer parts shops now list stuff there and shipping tends to be faster and easier.
 


M-Sport fan

9000 Post Club
Messages
14,572
Likes
7,093
Location
Princeton, N.J.
I did take the car out and give it a good run on Friday dropping my daughter off at a camp, and have not gotten the brakes to fade. However, I do *always* drive with the ESC off, (but with the Cobb TC in the tune that just pulls timing). On the street I’m usually barely tickling the ABS, and you don’t brake that hard if you’re at all in proximity to the speed limit, especially on good tires. The torque vectoring hasn’t been a problem thus far.

I did finally book a trackday at Laguna Seca for April. So we’ll see how the brakes do then.

Low viscosity fluid may be easier on the ABS unit at very cold temperatures. That said, brake fluid loses viscosity at temperature just like motor oil, so if you’re actually pushing hard (like on the track), LV fluid might actually get too thin.

The difference between “normal” and LV fluid is 1400 vs 700 mm^2/s at -40C. But by -20C, normal viscosity fluid will have already dropped below 700. Room temp viscosity is in the 5-10mm^2/sec range. Min at 100C is 1.5. Fancy “race” fluids maintain 3+ viscosity at 100C.

So unless it gets shockingly cold where you are, it’s not a big deal. If you’re worried about it, you can use any DOT4 SL6 fluid, or even a DOT 5.1 fluid (cold viscosity 900, or 750 for “5.1 ESP”). In California, I’d say it pretty much doesn’t matter.

Its hard to find viscosity plots vs temp, but I found one to illustrate how sharply viscosity drops.

Source: https://tanikawayuka.co.jp/eng/advance/brakefluid/

Also - specs for various DOT fluids: https://wiki.anton-paar.com/us-en/automotive-brake-fluids/
This car will likely never see an open track day while I own it, so the Castrol SRFs and almost equivalent (except for wet boiling points) Endless, Motul, Wilwood, etc., etc. full-on race fluids are totally useless to me.
Especially with how much more often they must be bled and/or flushed, even under exclusively street conditions, due to their short term hygroscopic chemistries (and the fact that I must go somewhere and pay someone to do this for me because, yeah you guessed it; HOA).

But the Ate Typ200 might be a workable 'compromise' for me since I do not live in the deep freezer of International Falls, or within the Arctic Circle, and it is also a 'long drain, long(er) term, anti-hygroscopic' brake fluid, like the Bosch currently in the systems.

How does the clutch feel with the new fluid?
Is it a startling, 'night and day' difference in the; pedal feel, take-up, release, return, etc., or simply within the range of plain old new vs. totally worn out, used up fluid?
Did you ever have any pedal sticking to the floor at all before the change (especially in very torrid weather, which I know is not common there in NoCal), and if so is it totally gone now??
 


OP
Dialcaliper

Dialcaliper

Senior Member
Messages
955
Likes
1,542
Location
San Francisco Bay Area
Thread Starter #166
Never had sticking to the floor problems with clutch or brakes, and I’d say it’s more of an “old vs new” feeling rather than anything dramatic, but I’m also not sure what fluid the previous owner had put in.

I do have a master cylinder “squeak” most times I release the brake pedal, which hasn’t gone away, so I’m not sure what that’s from. I greased the pivot points, but the noise sounds like it’s coming from through the firewall.

If you’re worried about cold and viscosity, you could try ATE or other “Super DOT 5.1” fluids like Motul 5.1 that are lower viscosity and higher wet boiling point (180C). Not quite as high as “racing” brake fluids or even ATE200, but better than typical DOT 3/4/5.1 fluids
 


OP
Dialcaliper

Dialcaliper

Senior Member
Messages
955
Likes
1,542
Location
San Francisco Bay Area
Thread Starter #167
Almost done with the maintainance before I head out for a track day. Swapped the rear pads, nothing special, just new OEM summer pads. Replaced the rear ABS sensors while I was in there.

One lesson I did learn. When you’re retracting the caliper piston with the parking brake, just rotating the piston clockwise doesn’t really do anything. Likewise, just compressing it with a clamp also doesn’t really work. But somehow, you need to simultaneously rotate and press in the piston and then it just slides back easily!
 


Attachments

BadShot

Member
Premium Account
Messages
39
Likes
50
Location
Dearborn, MI
Almost done with the maintainance before I head out for a track day. Swapped the rear pads, nothing special, just new OEM summer pads. Replaced the rear ABS sensors while I was in there.

One lesson I did learn. When you’re retracting the caliper piston with the parking brake, just rotating the piston clockwise doesn’t really do anything. Likewise, just compressing it with a clamp also doesn’t really work. But somehow, you need to simultaneously rotate and press in the piston and then it just slides back easily!
Disc Brake Pad and Caliper Service Tool Kit, 11-Piece

This tool (or any of the hundreds just like it) make short work of that task.
 


OP
Dialcaliper
Messages
955
Likes
1,542
Location
San Francisco Bay Area
Thread Starter #169
After owning the car for almost 3 years now, I finally got it out for a track day at Laguna Seca!

This really is a great little car - didn’t feel nearly as outclassed as I expected in a novice group that was almost entirely late model Porsches, C8 Vettes and a few Miata’s sprinkled in and actually ended up moving up the grid a bit.

In any case, I had an absolute blast and the car performed really well. The only things I noticed were that I did find the fade limit of the stock brakes and they were smoking after the sessions. Had to ease up a little there but I told myself I should actually find the limit before I start seriously considering bigger brakes and not just switching pads. The stock pads were better than I expected though, even after giving it about 6/10 of the beans for 6 sessions over the day (admittedly at cool temperatures <70F, with ESC off of course). To be clear, any to get any more serious, some real pads are needed, but it was enough to not worry that much for a first day at the track.

That and the car felt a tiny bit squirmy coming over the rise at the end of the main straight at ~100mph
 


Attachments

Last edited:
OP
Dialcaliper
Messages
955
Likes
1,542
Location
San Francisco Bay Area
Thread Starter #170
My (very excited) daughter caught a decent video:

Something about the way the I’ve got the ST200 intake plumbed up (brake duct to a bell mouth in the front fog light space, enclosed by the skid plate) plus the velossatech big mouth seems to produce an extremely loud high pitched suction sound. It doesn’t sound nearly that loud from the cabin. Not sure if it screams more “F-35 fighter jet” or “Dyson vacuum cleaner”. Maybe it’s crying out for a turbo upgrade or something. That or the bellmouth is too close to the bumper cover (vacuum cleaner noise)


View: https://youtu.be/UHwziVLusW8


View: https://youtu.be/ADwbAMNEGEE
 


Last edited:

Similar threads



Top