I see what you guys are saying. But it’s not like the car is being run completely out of fuel. I would think Ford needs to make the car so that it’s able to run on 0 miles to empty because millions of people do that.
Hey Stkid93, I understand the sentiment about "millions of people do it" but as time goes on the consequences of these actions change.
Back in the days of carbureted vehicles, aside from wide open throttle lean conditions due to lack of fuel, and picking up sediment from the fuel tank clogging jets in the carb the consequences of running a vehicle completely out of fuel were fairly minimal...
as time has gone on into port injection the system runs at ~50PSI with there only being a pump in the tank, you now run the risk of clogging fuel injectors, which is still not ideal but repairable at a higher cost if replacement was necessary, and quite annoying.
In the modern age of direct injection with High Pressure Fuel Pumps (HPFP being cam driven in the engine) running at 2000PSI, the pump itself used the fuel as a lubricant and the tank LPFP at ~50psi. when the system is run dry you now no longer have any slipper substance between the metal components in the HPFP and damage "can" occur. It's not guaranteed, but possible.
Depending on the time of the year, in cold weather as the tank gets lower the % water in the gasoline/ethanol mix increases lowering the fuel quality and possible fuel related faults increase, in the summer in an older vehicle there is still the risk of sediment in the fuel getting pulled into the pickup and making it past the pump sock.
In most diesel vehicles running out of fuel is a service call to get the fuel system purged of air, this is $$$ to have a service vehicle come out and assist in the process (newer systems can self prime) and its REALLY hard on the HPFP as it runs at 30,000PSI and is much more prone to accidental damage at that pressure.
I ask the question, why risk it? what does it save? you still have to stop at the pump and fill up at the end of the day, why not do with when there is 50 miles in the tank vs 0? Aside from a trip across the desert and miss-timing a fuel stop in the middle of nowhere, I'd just stop 30-60 minutes sooner than try to push the vehicle to the absolute limit and risk accidental damage to something totally preventable as well as the headache of needing a ride to the gas station to get a can of fuel...
In the end it's your call to make, but there are non-zero risks to running a vehicle fully out of fuel and knowing the difference between having 20miles and 10 miles after the indicator says 0 miles is not super helpful when in reality the vehicle is saying "I NEED GAS NOW" at 0.