I've heard of people raising the mounting points of their control arms and spring perches creates a similar effect to a drop spindle but haven't 100% understood this. Can you explain the differences between the two a bit and how the steering rack adjustments relate to it all? I try to understand all this suspension stuff but most of it is magic/voodoo to me, having it all laid out and explained like you've been doing is super helpful and interesting. Thank you
I wish I had a good way to show this visually, because it far easier to see it than read it. A drop spindle moves the axle centerline up in the vehicle, which in effect, lowers the vehicle since the radial distance between the center of the wheel and the ground doesn't move. The spindle should keep the proper control arm and tie rod geometry since they stay in the same location. I say should, because I am sure there are many drop spindles that alter the arm positions. Moving the suspension pick-up points upward in the chassis while lowering the ride height is also done to maintain the suspension geometry with a lowered overall height. If you look at the vehicle from the front and peel back all the body work until you are looking at the suspension. You will see the lower control arm and steering tie rod. The tie rod, control arm, and ground should all be parallel. When the suspension articulates, it moves in an arc that is controlled by the length of the control arm and tie rod. When the arc of the control arm and tie rod move the same, the steering is unchanged. When the arcs are different, the tie rod either pulls in or pushes out the spindle, causing the steering to be altered. This is bump steer. So, if you raise the control arms upward in the chassis, install a drop spindle to lower the ride height, you need to move the steering rack upward in the chassis so the tie rod and control arm are parallel and move in the same arc. There are ways to trick the tie rods and control arms to move in the same arc by using shims and steering knuckle geometry. Off-road racing trucks have crazy front suspensions with huge amounts of travel. Getting those to work right is a pretty big challenge. A road race car is easier since the amount of suspension travel is so much less.
One of the best ways to see how this works is to make paper dolls. Make a box to represent the chassis, add a lower control arm, spindle, tie rod, and strut as independent pieces. Pin the control arm and tie rod to the chassis, and then move the spindle up and down to see how it changes. If you have CAD, you can do this with a line drawing. You could probably do the same with some Legos too. The idea is to see how the suspension moves and how you can alter it by changing pick-up points and ride heights. Even if you don't have any real car measurements, you can still model the basic shape and get the idea. I haven't looked, but I would bet there are probably videos on YouTube. I learned the trick from a suspension book by Carroll Smith. His books are a little dated, but the physics are all the same. They are great books and really helped me out.