Alright... after about 8 hours of BS I got my Mountune radiator installed. I had the intent of making a good guide but had so many issues and it took hours more time that I would have thought.
In hindsight I would have just taken the bumper off and installed it... didn't save me much time. If you have a lift, dropping the stocker out the bottom is a good option. In fact, I didn't have a tall enough jack but still tilted both radiators and ended up installing from the bottom.
Before I got started I managed to over shoot my rhino ramps, sucking them under my car and denting my side skirts. Hoping a heat gun later will relax it to its original shape.
After recovering from the ramp disaster I proceeded to drain the radiator and start taking out the headlights, the cold side charge pipe, the intake, etc. Had lots of roaches to keep me company under the car.
Trying to remove anything other than the shroud through the top is going to result in bending fins and getting caught on parts. Having to remove first the shroud, then the radiator, while leaving the condenser in its place is slow going with the bumper on.
Do yourself a big freaking favor! Buy some worm clamps for those radiator lines before you tackle this project. Between the rim of the new radiator connectors and one hose that runs into the engine, I don't know how long I spent trying to compress the original spring clamps to get the hoses back on. After two hours of trying on one of them, I miraculously found a small t-clamp to use in the spring clamp's place for the moment.
Again, installing with just the slit between the engine and the condenser is difficult. Make sure you loosen up the feet on the radiator. Condenser and shroud tabs are a nightmare without pre-loosening the feet/tabs.
The radiator is thicker than stock and it was extremely tight with my MAP cold side charge pipe. The pipe actually touches the fan shroud, but it doesn't impede operation, and it's not likely to melt the shroud being that it's pulling the intercooled air into the engine.
I wasn't able to install it without bending a few fins unfortunately with such a tiny space to work in. The way I tried to do this was harder and took longer to install than my DHM Intercooler and crashpipe. Just install it with a lift or like the Mishimoto video and you will save yourself some frustration.
Too early to really know how much better the Mountune cools, but at least nothing is leaking and the vehicle seems to cool down quicker.
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